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Motor Customization

We specialize in providing customized motor solutions with "precise fit and optimal efficiency" for customers across various industries. Whether addressing unique operating conditions, space constraints, or performance upgrades, we leverage our comprehensive adaptability to tailor motor solutions based on power, speed, size, voltage, IP rating, mounting method, and even harsh operating conditions like high temperature and explosion-proofing. Our solutions cover a wide range of sectors, including industrial machinery, new energy, medical equipment, and intelligent devices. From demand communication and solution design to prototype production and mass production, we efficiently connect the entire process. Whether you have specific parameter requirements or require specialized expertise, we can make customized motors the core driving force behind your equipment upgrades!

Demand Connection & Customization

Sales Alignment

We conduct in-depth discussions with customers to identify their application scenarios and performance requirements, and based on professional expertise, provide preliminary recommendations and technical solutions. We address customers' inquiries regarding technical parameters, material properties, and working principles, ensuring that customers gain a thorough understanding of the products.

In-depth analysis of demand

Our commitment: We will issue the Demand Analysis Report within 24 hours after the survey, clarifying indicators, risk points, and preliminary solutions to avoid repeated adjustments in the later stage. Meanwhile, we will sign a contract to confirm the price, payment terms, as well as the customer's requirements for product delivery time and quality.

Performance Perspective

Accurately verify core parameters such as power, speed, torque, insulation class, efficiency value, power factor, and starting method, clarify the motor performance parameters, and confirm any ambiguous points.

Scenario Perspective

Verify indicators in the application scenario such as operating temperature (-40℃~120℃), humidity (≤95%RH), dust concentration, and explosion-proof class, predict the attenuation risk under extreme working conditions, and formulate protective solutions.

Customized Scheme Design

Core Design Output

Confirm the technical scheme and provide the general assembly drawing to the customer. We offer customized improvements targeting demand pain points: for "lightweight requirements", we adopt high-strength aluminum alloy casings; for "high-efficiency requirements", we optimize the winding topology.

Project Management Support

We are responsible for progress tracking and coordination of the entire custom project, from customer demand connection to product delivery management. We formulate the project plan, clarify the time nodes and persons in charge of each phase to ensure the project proceeds on schedule. We maintain close communication with customers, report the project progress, and address their special requirements.

Technical Review and Verification

Technical Feasibility

Based on existing production equipment (such as CNC winding machines and dynamic balance testing equipment) and process capabilities, we confirm that the scheme has no processing bottlenecks.

Performance Compatibility

Verify whether indicators such as efficiency and temperature rise of the motor under target working conditions meet the standards through simulation.

Risk Manageability

Anticipate potential issues in mass production (such as core lamination accuracy and assembly errors) and formulate process improvement measures in advance.

Sample R&D and Testing

Sample Machine Manufacturing

Manufacture prototypes according to the design scheme and strictly monitor process data during production. Processes are traceable.

Performance Testing

Test indicators such as the motor's magnetic field, electrical characteristics, and dimensions. After the sample passes the test, we will provide the Sample Test Report and support on-site re-inspection by the user. If adjustments are needed, we will issue an optimization plan within 48 hours until it meets the standards.

Mass Production Quality Control

Mass Production Preparation

After the sample is approved, we complete the mass production planning in accordance with the APQP process. This includes procuring raw materials, adjusting production equipment, optimizing process flows, and formulating production and quality control plans. We ensure the quality of raw materials, the reliability of production equipment, and the consistency of processes. We provide small-batch verification services to facilitate customers' application testing or random inspection before large-scale production.

Quality Inspection Standards Synchronization

Clarify the inspection items, frequency and judgment criteria for each process. For example, in the winding process, 1 piece is sampled for insulation resistance test every 20 pieces; in the machining process, 100% inspection is conducted on the first piece, sampling inspection is conducted on intermediate pieces (3 pieces sampled every 50 pieces), and re-inspection is conducted on the last piece. At the same time, a paper inspection report is issued, including performance parameters, test data and qualification certificate, to ensure the consistency between mass-produced products and samples.

Packaging and Shipping

We are well aware of the precision and importance of custom motors. We strictly control transportation risks throughout the entire process from delivery to arrival, ensuring that every piece of equipment reaches you safely. In terms of transportation protection, a "double-layer customized protection" scheme is adopted. Buffer structures are independently designed based on the size and weight of the motor. High-density pearl cotton closely fits the contour of the equipment to prevent component displacement or scratches caused by transportation jolts. At the same time, it has excellent moisture-proof performance, adapting to different transportation environments.

Customer Acceptance

Upon delivery, we promptly inform the customer to initiate inspection. Relevant product documentation is provided, and we offer assistance throughout the acceptance process.lf quality issues or discrepancies with the contract are identified, we quickly coordinate technical and after-sales personnel for resolution. Depending on the severity, solutions such as repairs, replacements, or additional shipments are offered. ensuring customer satisfaction and acceptance.

Customization